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How much do Rock N Roller Concrete Texture Rollers weigh?
The 3ft. concrete texture roller weighs
approximately 30 lbs.
The 1ft. concrete border roller weighs
approximately 14 lbs.
The ADA concrete roller weighs approximately 32
lbs.
What tools will you need to
complete a decorative concrete roller project?
Depending on your project, you can use a
3ft. decorative roller, a border roller, 2 mats, 1 touch-up skin, 1 touch-up
roller, and a liquid release agent.
What is the life expectancy of the
concrete texture rollers?
With care and cleaning, they can be used
on countless decorative concrete roller pours.
What do you use to clean the
concrete roller?
The roller will remain clean with the use
of Liquid Release. To remove Powder Release use a water brush and water.
How do you keep the concrete roller
straight?
Before attempting the first pass with the
concrete
roller, a straight line must be put into the concrete. Putting the edge of
the concrete roller on this line and following it will maintain a straight and even
pattern throughout the concrete pour. When you re-set the concrete roller, you should put the
grout line in the previously made grout line. Maintain concentration on the
side with the line, trying to keep the concrete roller straight, not the poles. The
more handles that are used the harder the concrete roller is to control. Try to use
fewer handles until you get the hang of the concrete roller.
What keeps the concrete from
sticking to the concrete roller?
Using a release agent allows the concrete
texture roller
to move over the concrete imprinting the design. Liquid or powder release
can be used.
Can you use powder release?
Powder release can be used with the Rock
N Roller. Powder release will build up on the roller after multiple
passes. It is best used if the excess is tapped or dusted off every other
pass.
Can you use color hardener?
Color hardener can easily be used with
the Rock N Roller. Follow the instructions provided with the color
hardener and the roller will be very effective.
How durable is the concrete roller?
The Rock N Roller is very resistant to
dropping and throwing, however the frame can be bent with excessive force
and the concrete roller rubber can be punctured with sharp objects.
Is there more than one pattern?
Five patterns are available, and all come
in large and border size concrete texture rollers.
Can you make special or custom
patterns?
Due to the extreme cost of constructing
molds, we do not currently offer specially designed patterns.
How do you keep from putting
footprints into the concrete?
With difficult layouts, being on top of
concrete may be necessary. The user will have to fill in and trowel out any
marks left. Using the texture mats, skins, and touch-up rollers you can
fill in any missed space.
Does the pattern look repetitive?
Patterns on the roller are specifically
designed to blend in and let the pattern flow with a natural look.
Will I need to touch-up and how can
I?
Touch-up is inevitable with all
decorative concrete applications. Using the correct tools will make the job
easier and look better. Hard to reach places and tight corners are the most
common areas where the texture skin and touch-up tool will be applied.
Decorative chisels are used when the concrete is firmer and when more
pressure is needed to touch-up joint lines and stair steps. Utilizing the
touch-up wheel and the texture skin, you can free hand your pattern in the
most difficult of places. Before using the skin, apply a release agent to
keep the concrete from sticking. Then, place it on the concrete and lightly
tap.
How do I touch-up in the middle?
Depending on what needs to be fixed, you
may utilize two different methods. The first method can be used while the
concrete is thumb pressure hard. Using the touch-up roller on a long
handle you can reach out to correct any grout lines. If the handle does not
reach, you can lay the texture skins down and walk your way out onto the
concrete. To do this you will need two texture skins or a mat and a texture
skin. By placing one in front of the other, you are able to walk on top of
the textured concrete. Once you are at the problem area, you can use the
mat or skin to touch it up. The texture skin will only leave texture. You
put the grout lines in with the touch-up tool. Getting on the concrete while
still soft will affect your pattern, now you will have your touch-up to do
in the middle and the spots you made to get there.
The second method is to let the concrete
cure for a 3-5 days and come back and walk the slab looking for any
imperfections. Using a 4-inch grinder equipped with a diamond blade, you
can grind out any imperfections.
Are the concrete roller patterns
interchangeable?
No. The Rock N Roller is built as one
solid unit. This provides a sturdy platform to apply the texture to the
concrete and to allow optimum control.
What are the sprayers on the roller
for?
The spray nozzles allow you to apply
liquid release. With the addition of the RR168 Back Pack Sprayer and coil
hose (included w/ RR168), you are able to spray liquid release in front of
the Rock N Roller. The sprayers are best utilized over a long distance
and on windy days.
When do I know when the concrete is
ready?
There are many variables to keep into
account when deciding if the concrete is ready to be rolled. When
estimating concrete setup time take into consideration the temperature,
wind, slump, the use of retardants and/or evaporation retardants,
accelerators, and color hardeners. In ideal conditions with the use of
integral color, the concrete consistency should be just a little too wet to
broom. This is the best time to use the 36 in. texture roller; the border
roller can be used earlier since it is lighter. When you are done with the
pour, you should still be able to push your finger to the bottom of the
pad. If the concrete is setup, enough to use mats the concrete is too firm.
Can the concrete be too wet?
The concrete can be too soft to
support the Rock N Roller. This can easily be determined by placing the
Rock N Roller onto the concrete and begin to roll. If the concrete is
still too wet, the Rock N Roller will sink and leave an impression too
deep. When this occurs, simply re-float the area and give the pour a little
more time to setup.
Can the concrete be too hard?
The concrete can setup on you and you can
loose the pour. DO NOT wait until the concrete is hard enough to
walk on. Plan to for sun, wind, and concrete consistency to prevent loosing
the pour.
What do I do if the roller is not
leaving a pattern?
When the Rock N Roller is not leaving a
pattern, the concrete might be harder in one area compared to another. The
Rock N Roller is equipped with two 4-pound weights, which allow you to use
the roller in different consistencies of concrete. As the pattern begins to
fade, add weights to the roller. This will deepen the imprint of the
pattern when the concrete has begun to set up. Setting the weights at
different heights on the bars puts more pressure on the roller, much like a
lever would. When confronted with a cold joint the weights can be applied
to one side and not the other. This will put more pressure on the side with
hard concrete and enable the Rock N Roller to float on the soft side.
What are the weights for?
The weights open the window of
opportunity to decorate the concrete. You can begin rolling your pattern
while the concrete is still soft and, as the concrete gets firmer; the use
of the weights will keep a consistent pattern.
How do I roll the pattern against
or up to a wall? Alternatively, what if I cannot roll straight across the
pour?
When using the roller on a pour with
three open sides and the fourth against a wall, it is best to roll the
pattern parallel to the wall. Measure off the wall to put a straight line
to follow, and then begin your pattern from the straight line. Be sure to
leave a space of smooth concrete next to the wall. After rolling the rest
of the concrete, use the texture skins and touch-up roller to apply texture
and pattern along the wall.
If it occurs, where the job has two or
three sides against a wall you will need a person on the concrete to roll
to. A good way to get onto the concrete is by using pieces of foam to stand
on. If possible, you can use a bridge over the pour. After someone is on
the concrete, roll the Rock N Roller to the other side where this person
can pick the roller up and reset the roller for the come back pass. Once
the pattern is rolled into the pad the person in the concrete floats out the
marks they made as they walk back off the slab. After the concrete has
firmed up to where mats can be applied, you apply the mats in the area that
was left unfinished, touching up any area along the wall.
What are the mats used for?
The mats are used in places that the
concrete roller missed or cannot reach. These areas are usually along a wall, and
around any obstructions. The texture and flex mats are both the same width
as the roller. This allows you to continue your pattern uninterrupted along
a wall.
What is the difference between a
texture mat, flex mat and a texture skin? What are their purposes?
Texture Mat: these mats have both
texture and the pattern of the Rock N Roller. The texture mat is the same
width as the 36 rollers. They are made out of thick durable polyurethane
plastic, allowing you to use a tamper to press the pattern in the concrete.
Flex Mat: The flex mat is the same
as the texture mat except for the thickness and pliability. These mats are
best used in tight places and any situation where you need to bend the
mat. Texture Skin: The texture skin is a small thin piece of
polyurethane plastic. This mat has only texture on it with no lines or
patterns. This allows you to put texture into hard to reach areas. With
the combination of the touch-up roller, you can free hand designs and
patterns anywhere on your pour.
How do I get the antique look when
using clear liquid release?
There is a way to accomplish the
antique look. After using
the Rock N Roller to apply your textured pattern into the concrete you
spray a mixture of colored powder release with clear liquid release. The
mixture is made up of about one cup of color powder release to two and a
half to three gallons
of clear liquid release. Mix the two release agents in a clean dry bucket
and filter into a regular pump sprayer. Simply apply the release mixture to
the desired area and leave it alone until you prep the area for sealing.
This technique allows the colored liquid to settle in the cracks and low
areas highlighting the texture of the pattern.
Do you need liquid release when
using powder release?
No. Liquid release and powder release do
the same job in different forms. Both release agents provide a preventative
barrier to keep concrete from sticking to the Rock N Roller. Both ways
can be used with success, however with the powder release excess will build
up and needs to be tapped off after a couple passes. Liquid release is a
cleaner easier way to imprint concrete, and keeps the roller clean and
protected for future use. Powder release is applied when broadcasted on the
concrete and can stain surrounding items very easily.
What are the touch-up rollers that
correspond to the roller patterns?
The touch-up rollers that correspond are
as follows:
RR100 Running Bond Brick
3/8 Sanded Face (CC568)
RR120
Cobblestone ผ Round Face (CC565)
RR130 Ashlar
Slate ผ Round Face (CC565)
RR140 Royal
Slate 3/16 Flat Face (CC566)
RR150 Pathway
Slate 3/16 Flat Face (CC566)
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